 |
||||||||||||||||||
 |
Rolling Stock Cables |  |
||||||||||||||||
|
||||||||||||||||||
|
||||||||||||||||||
Rolling Stock Cable
FIREROL Medium Wall Single Core Sheathed Cables 1.8/3 kV or 3.6/6 kV
EN 50264-3-1 (FRL-MW-3S/FRL-MW-6S)
A. Conductor B. Insulation C. Sheath
Application
Used as power and control cable for protected installations inside and outside of rail and transport vehicles,
where handling and installation cost are an important factor.
Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,
driver desks etc.
Construction
Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 106 to EI 109)
Sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)
Electrical & Mechanical Properties
Nominal Voltage:1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature:+90 deg (fixed installation)
Minimum Permissible Ambient Temperature:-25/-40 deg (fixed installation)
Bending Radius:Fixed installation:5 x Overall Diameter (D<12mm);
6 x Overall Diameter (D>12mm)
Flexible installation:10 x Overall Diameter (D<12mm);
12 x Overall Diameter (D>12mm)
Chemical & Environmental Properties
EN 60684-2:No fluorine
EN 50305; EN 60811-2-1:Resistance to oil & fuel
EN 50305:Resistance to ozone
Fire Performance for rolling stock application
EN 50306-2:Hazard levels HL1, HL2/HL3
DIN 5510-2:Protection level 1/2/3/4
BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101:FO
EN54454-2：R15 Interior/ R16 Exterior HL1, HL2, HL3
Fire Performance in general
| EN 50265-2-1; IEC 60332-1; BS 4066-1 | Vertical flame propogation for a single insulated wire or cable |
|---|---|
| EN 50266-2-4 + EN 50305; IEC 60332-3C; | Fire propagation of bunched wires and cables; |
| VDE 0472 Teil 804; BS 4066-3; NFC 32070 | |
| EN 50268-2; IEC 61034-2; VDE 0472 Teil 816 | Smoke density |
| EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815 | Halogen Free |
| EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813 | Corrosivity of gases (Acidity & Conductivity) |
| EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 | Toxicity index |
| NFF 16101; NFF 63808; BS6853 | Smoke index |
| EN45545-2 | Requirement for fire behavior of materials & components R15/R16 |
FRL-MW-3S 1.8/3 kV
| NOMINALCROSS-SECTIONAL AREA (a) | CONDUCTOR DIAMETER (a) | MIN. MEAN THICKNESS OF INSULATION |
SHEATH NOMINAL THICKNESS MIN. | OVERALL DIAMETER MIN. | OVERALL DIAMETER MAX. | WEIGHT | COND UCTOR RESIST ANCEAT +20°C |
INSULATION RESISTANCE AT +20°C | INSULATION RESISTANCE AT +90°C |
|---|---|---|---|---|---|---|---|---|---|
| max | min | min | |||||||
| mm2 | mm | mm | mm | mm | mm | Kg/km | Ω/km | MΩ·km | MΩ·km |
| 1.5 | 1.5 | 1.3 | 0.8 | 5.7 | 6.7 | 60 | 13.7 | 21.8 | 0.218 |
| 2.5 | 1.95 | 1.3 | 0.8 | 6.0 | 7.0 | 70 | 8.21 | 18.8 | 0.188 |
| 4 | 2.5 | 1.3 | 0.8 | 6.5 | 7.6 | 90 | 5.09 | 16.2 | 0.162 |
| 6 | 3.0 | 1.3 | 0.8 | 7.0 | 8.1 | 110 | 3.39 | 14.4 | 0.144 |
| 10 | 3.9 | 1.5 | 0.8 | 8.2 | 9.6 | 170 | 1.95 | 12.8 | 0.128 |
| 16 | 5.0 | 1.5 | 0.8 | 9.2 | 10.8 | 240 | 1.24 | 10.7 | 0.107 |
| 25 | 6.4 | 1.8 | 1.0 | 11.5 | 13.4 | 350 | 0.795 | 10.3 | 0.103 |
| 35 | 7.7 | 1.8 | 1.0 | 12.7 | 14.9 | 450 | 0.565 | 8.9 | 0.089 |
| 50 | 9.2 | 1.8 | 1.0 | 14.1 | 16.5 | 590 | 0.393 | 7.8 | 0.078 |
| 70 | 11.0 | 1.8 | 1.0 | 15.8 | 18.5 | 790 | 0.277 | 6.7 | 0.067 |
| 95 | 12.5 | 2.2 | 1.0 | 18.0 | 21.0 | 1050 | 0.210 | 6.5 | 0.065 |
| 120 | 14.2 | 2.2 | 1.0 | 19.6 | 22.9 | 1270 | 0.164 | 6.1 | 0.061 |
| 150 | 15.8 | 2.2 | 1.2 | 21.4 | 25.1 | 1590 | 0.132 | 5.8 | 0.058 |
| 185 | 17.5 | 2.4 | 1.2 | 23.4 | 27.4 | 1900 | 0.108 | 5.6 | 0.056 |
| 240 | 20.1 | 2.4 | 1.2 | 25.9 | 30.3 | 2490 | 0.0817 | 5.0 | 0.050 |
| 300 | 22.5 | 2.4 | 1.2 | 28.1 | 32.9 | 3010 | 0.0654 | 4.5 | 0.045 |
| 400 | 25.8 | 2.6 | 1.4 | 32.0 | 37.4 | 3980 | 0.0495 | 4.4 | 0.044 |
FRL-MW-6S 3.6/6KV
| NOMINALCROSS-SECTIONAL AREA | CONDUCTOR DIAMETER (a) | MIN. MEAN THICKNESS OF INSULATION |
SHEATH NOMINAL THICK NESS MIN. |
OVERALL DIAMETER MIN. | OVERALL DIAMETER MAX. | WEIGHT | CONDUCTOR RESIST ANCEAT +20°C |
INSULATION RESISTANCE AT +20°C | INSULATION RESISTANCE AT +90°C |
|---|---|---|---|---|---|---|---|---|---|
| max | min | min | |||||||
| mm2 | mm | mm | mm | mm | mm | Kg/km | Ω/km | MΩ·km | MΩ·km |
| 2.5 | 1.95 | 2.6 | 0.8 | 8.6 | 10.1 | 120 | 8.21 | 24.6 | 0.246 |
| 4 | 2.5 | 2.6 | 0.8 | 9.1 | 10.7 | 140 | 5.09 | 21.6 | 0.216 |
| 6 | 3.0 | 2.6 | 0.8 | 9.6 | 11.2 | 165 | 3.39 | 19.5 | 0.195 |
| 10 | 3.9 | 2.6 | 0.8 | 10.4 | 12.2 | 220 | 1.95 | 16.7 | 0.167 |
| 16 | 5.0 | 2.6 | 0.8 | 11.5 | 13.4 | 290 | 1.24 | 14.2 | 0.142 |
| 25 | 6.4 | 2.9 | 1.0 | 13.7 | 16.1 | 430 | 0.795 | 13.1 | 0.131 |
| 35 | 7.7 | 2.9 | 1.0 | 14.9 | 17.5 | 540 | 0.565 | 11.6 | 0.116 |
| 50 | 9.2 | 2.9 | 1.0 | 16.4 | 19.1 | 670 | 0.393 | 10.2 | 0.102 |
| 70 | 11.0 | 2.9 | 1.0 | 18.0 | 21.1 | 880 | 0.277 | 8.9 | 0.089 |
| 95 | 12.5 | 2.9 | 1.0 | 19.5 | 22.8 | 1100 | 0.210 | 8.0 | 0.080 |
| 120 | 14.2 | 2.9 | 1.2 | 21.4 | 25.1 | 1380 | 0.164 | 7.5 | 0.075 |
| 150 | 15.8 | 2.9 | 1.2 | 22.9 | 26.8 | 1660 | 0.132 | 6.9 | 0.069 |
| 185 | 17.5 | 3.2 | 1.2 | 25.1 | 29.4 | 2010 | 0.108 | 6.7 | 0.067 |
| 240 | 20.1 | 3.4 | 1.4 | 28.3 | 33.1 | 2670 | 0.0817 | 6.4 | 0.064 |
| 300 | 22.5 | 3.4 | 1.4 | 30.6 | 35.8 | 3170 | 0.0654 | 5.9 | 0.059 |
| 400 | 25.8 | 3.4 | 1.4 | 33.7 | 39.4 | 4150 | 0.0495 | 5.2 | 0.052 |
(a)= For information,indicative only